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Earth Science & Energy

Bond Work Index ($W_i$) Ball Mill Comminution Power Sizer

Calculate bond work index ($w_i$) ball mill comminution power using the stated engineering or scientific relationship and adjustable field inputs.

Earth Science & Energy

Preparing your result…

What this calculator does

Calculates Bond Work Index ($W_i$) Ball Mill Comminution Power Sizer using the formula verified against the cited source.

What your result means

An estimate from the inputs you enter, within the scope stated below — not advice.

Formula

Specific energy W (kWh/t) = 10 Wi × (1/√P80 − 1/√F80), sizes in µm; mill power (kW) = throughput (t/h) × W

The step-by-step working for your own numbers appears with the result above and in the PDF report.

Frequently asked questions

Symbols and assumptions

Inputs
The values entered in the fields above
  • • Bond specific grinding energy W=10Wi×(1/sqrt(P80)−1/sqrt(F80)), with80%-passing sizes in micrometres and Wi/W in matching energy-per-mass conventions. Power=throughput mass/time×specific energy.

Sources and review

Reviewed 2026-10-18 · Next review 2027-04-18

  • • The displayed equation returns energy per tonne/ton, not mill power. Throughput is missing for kW. Match metric-tonne versus short-ton work-index basis and test/circuit correction conventions. Require0<P80<F80; the Bond relation is not universally valid for every fine/ultrafine circuit.

Important limitation

This is an educational estimate based only on the values and formula shown. Verify current rates, rules, units, and professional standards before relying on the result. It is not personalized financial or investment advice.

Quick reference

Bond Work Index ($W_i$) Ball Mill Comminution Power Sizer: results for common inputs, worked out with the formula on this page.
ScenarioBond work index (metric tonne basis) (kWh/t)Feed 80% passing size F80 (µm)Product 80% passing size P80 (µm)Mill power at pinion (uncorrected)
Worked example142,000751,303.5312 kW
Half the amounts71,00038457.0953 kW
Double the amounts284,0001503,686.9431 kW

Need the full picture? Get the detailed PDF report with charts, tables, formulas and working steps.

Reviewed 2026-10-18 · Next review 2027-04-18

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